There are several different types of belts used in power transmission systems. From flat to ribbed to slotted belts, each component works in slightly different ways to transfer the right amount of energy through a machine. However, if there’s any product that stands out above the rest for this purpose, it’s the popular v-belt. Designed with distinct trapezoidal wedges, this component provides superior grip when used in tandem with pulleys, maximizing their performance. But there’s more to it than that; these belts have a variety of additional advantages for you to consider as well. Here are the benefits of heavy-duty v-belts for power transmission.
Lower Upfront Costs
First, it’s important to mention that v-belts are the most cost-effective of the transmission melting options. Easy to create, these products offer high-performance capabilities and are relatively inexpensive when compared to other models. This not only ensures you save money outright, but that you’re paying for a quality part as well. It’s important to mention also that v-belts are generally very durable and can last much longer than other types of belting. Because of this, you won’t need to replace them as often and you’ll save on future purchases too. As such, you have plenty of business funds left over to invest in other areas of your facilities.
Easy Installation and Removal
V-belts are also easy to both install on your machines and remove for replacement or maintenance. Since these components have specialized grooves to better grip the notches in the pulley system, they require less tension to stay in position. This reduced amount of tension makes it much simpler to slip the belt on over the pullies, then lift and pull it off when it’s time to replace it. Remember though, that standard installation practice is still to decrease the pulley center distance first, then slip on the belt loosely. This provides you with optimal control over how far you stretch the material.
Diverse Range of Belting Sizes
Additionally, v-belts come in a wide range of sizes to suit multiple kinds of industrial equipment. A and B classification belts are two of the most common, measuring in at 1/2’’x 5/16’’ and 5/8’’x13/32,’’ respectively. These belts are standard for most pieces of machinery, and most of your needs should therefore fall into these categories. However, specialized narrow and fractional horsepower v-belts also exist on the market. Both products work for more unique needs such as load transferring applications and situations that require less power. So, it’s vital that you consider your usage carefully when making your choice between them.
Reduced Risk of Slippage
As mentioned earlier, it’s important to mention that v-belts have less risk of slippage than many other varieties. This is because of their wedge-like design and deep-set grooved shape. These models can position themselves snuggly within the divots of the pulley system, keeping them more securely rooted in place. This greatly helps reduce the chances of slippage, one of the number one errors these belts can experience. When a belt slips, it can’t transfer as much power as necessary to the rest of the machine and prevents it from operating at peak efficiency. So, using the right v-belt is essential to forming a reliable power transfer system.
Decrease Amounts of Wear
Another noteworthy benefit of heavy-duty v-belts for power transmission is that they tend to experience less wear. This is especially true if they’re made from durable materials like rubber. Because slippage is minimal when working with these belts, they’re less likely to experience any additional rubbing or abrasive surfaces over time. This substantially extends their lifespan and can keep them in prime operational form for much longer than other products. As mentioned earlier, this also contributes to their cost-effective nature.
Increased Belt Friction
Due to their low-tension operation abilities, v-belts offer a greater amount of friction in a pulley system as well. Because their wedges have a large surface area and press firmly against the inside of the pulley, they generate a lot more friction that works to carry energy. Not only does this property make it possible for them to minimize slippage, but it also improves the overall transfer of power. In fact, it’s this amount of friction that makes v-belts the most popular component for heavy load transferring equipment and machines with higher degrees of horsepower.
Multiple Belt Capabilities
For particularly heavy loads, your industrial equipment may require the aid of a multi-belt system. Several belts working congruently can help increase the overall transfer of power and make carrying heavy parcels a breeze. V-belts are ideal for this purpose because they can maximize the amount of friction present in even a single pulley layout. As such, they’re often the best way to keep your machine running at its highest potential. However, it’s vital that you double-check the tension of each belt in your system to ensure they’re properly positioned and keep the chance of slippage low.
Operation Is Smooth and Quiet
If you’re looking to reduce the amount of noise in your facilities, v-belts can help with this too. Due to the snug fit these products have in their pulleys, they operate much smoother than alternatives, typically, produce less sound. Because loud sounds can be a serious health hazard in contained work areas, this feature is highly desirable by those looking to minimize hearing loss in their employees. The lack of initial noise also lets you know if there’s a problem. Should your v-belts start creating louder sounds than they previously did, it may be time to consider replacing them.
At Texas Belting and Supply, we make it our mission to provide the most diverse selection of belting parts you can find. Gathering our inventory from hundreds of different reputable manufactures, we’re dedicated to offering the best and ensuring every customer has options to choose from. Some of our top suppliers include Gates, Jason Industrial, Bando USA, and Diesel Belting. We even make several of our own products to fulfill market demand. So, whether you’re in need of a heavy-duty conveyor belt or a powerful v-belt system, we can help set you up for continual success. Browse our website or contact us today to learn more about how we can help your equipment operate at optimal capacity.