Smooth operations make a huge difference in a manufacturing business. A well-managed assembly line relies heavily on all its different components. If one part of the process falters, the rest of the line also endures hindrances. A key element in assembly lines is conveyor belts. These belts help move products and manufacturing processes along. However, like most equipment, conveyor belts eventually run into issues. Here are three common conveyor belt problems to watch for to maintain an efficient production line.
Blockage
Conveyor belts transport items from one station to the next. Sometimes, the conveyor belt lacks grip, causing products on the belt to move. Unsecured objects create potential blockage risks and hazards, halting the production process. Obstructions occur from loose items colliding, catching on sharp edges, rolling down inclines or declines, and slipping off the belt. Investing in the right conveyor type for your system and products prevents potential pile-ups and risks. With Texas Belting, you can find high-grip decline and incline conveyor belts that provide enough security and grip on your products as they travel through their course.
Mistracking
For conveyor belts to stay on track, they operate over rollers, trackers, plows, and skirts. Misaligned or faulty installation of tracking parts causes the belt to drift off course. Mistracked belts generate numerous issues, ranging from halted productions and uneven belt erosion. Sometimes unsecured and improper placement of trailing parts leads to damaged belts as they snag and tear at the conveyor band as they move. Ensuring your business implements thorough evaluations, maintenance, and installations prevents mistracking issues and occurrences.
Carryback
Certain products such as clay, unpackaged food, and loose materials leave residues on the belts. The leftovers on the bands get carried back (hence the term carryback) through the conveyor system, creating hygiene and health issues in some production lines. Often, carrybacks fall into the other conveyor parts and pile up in places, leading to mold, rust, and obstructed equipment. Practicing regular belt cleaning or investing in self-cleaning belts decreases your carryback chances.
Running into problems is inevitable in any business, but knowing what to look for ensures smooth- running conveyor belts and operations. Gaining awareness of some common conveyor belt problems to watch for helps you identify plausible causes of production and equipment issues. Plus, it allows you to supply your warehouse with preventable measures, like purchasing proper and quality belts for your system.