Proper conveyor belt tensioning ensures your equipment operates successfully, maximizes the longevity of the belt, and keeps your belt tracked on the conveyor. Improper tension leads to numerous issues, ranging from slippage to uneven or premature wear. Here are some quick tips for properly tensioning a rubber conveyor belt to optimize your conveyor system.
Preparation
Decent preparation plays a crucial role in successful operations. Before you place your belt onto the tracks, clean the conveyor system thoroughly. Debris on the tracks causes potential obstructions and contamination risks. You also want to check that you secured all the other parts of the conveyor. Loose or misplaced parts hinder the belt's placement, making it challenging to undergo proper tensioning. The right prep work sets you up for successful tensioning and minimizes potential risks.
Tension Range Check
Although most belts function under a wide range of tensions, knowing the best tension for your belt mitigates failure and potential damage. Too much tension causes premature wear, uneven wear, excessive friction, and heat onto all conveyor components. On the other hand, slippage and incorrect tracking occur with too little tension. Signs of improper tension rates include:
- Curling belt edges
- Sagging belts
- Movement struggles
- Unstable grips on products
- Dust buildup
Tools
Different heavy-duty conveyor belts require slightly different tension ranges depending on the deflection rates. Deflection rates determine the optimal movement operation. The ideal tension range should consist of a deflection rate of 1/64 inches for every 1-inch span in your band. You can use tension gauges and deflection charts to measure the appropriate deflection for the ideal tension range for your belt.
All equipment relies on various parts working together to execute their job. One misplaced or improper installation causes other parts or the whole machine to cease operation. Ensuring all the team components of your system work requires a couple of brief steps. One of the most significant parts of a conveyor belt is the belt. With these quick tips for properly tensioning a rubber conveyor belt, you can efficiently prep, check, and collect all the details needed for optimal belt functionality.