5 Tips for Improving Conveyor System Energy Efficiency

As inflation begins to set in, more and more companies are looking for ways to cut costs. One of the most expensive aspects of running a warehouse is the energy used to power the conveyor system. Discover five tips for improving conveyor system energy efficiency to lower overhead costs and implement more environmentally-friendly practices.

Reducing Energy Usage at a Glance:

  • Use the right belt
  • Replace old motors
  • Upgrade to a high-efficiency motor
  • Use variable frequency drive controls
  • Hire a systems integrator

Use the Correct Type of Belting

The first thing to check if you want to improve your warehouse’s energy usage is whether you’re using the right belting. Conveyor belts have different thicknesses and weight limits, and using the wrong one can put additional stress on the motor. An inefficient motor will use more power than one that is working properly.

Replace Older Motors

Conveyor belt motors can last a long time, often 15 to 20 years. However, older models are not as energy efficient as newer equipment. It may be worth removing your conveyor motor so that you can upgrade to a high-efficiency model. If you don’t know how old your equipment is but haven’t replaced it in recent memory, it’s safe to assume it may be worth replacing.

Use High-Efficiency Motors

In addition to new motors being more energy efficient, there are also high-efficiency models that reduce energy costs even further. However, the energy usage of these models does not offer extreme power savings compared to regular motors. As long as your motor is fairly new, it will help cut energy costs.

Implement Variable Frequency Drive Controls

Conveyor belts originally had two settings: on and off. Nowadays, there are variable frequency drive (VFD) belting systems that also let you control the speed of the belts.

During peak hours, the belts will run at full speed. When not in use, the belts will slow down, which doesn’t use as much energy as full speed. This feature also avoids the energy spikes caused by shutting off the belt and turning it back on.

Hire a Systems Integrator

If cutting costs is your only concern, there is one more step you can take to improve the conveyor system’s energy efficiency. You can hire a systems integrator to overhaul your entire warehouse configuration. The systems integrator will look at when energy usage peaks and arrange for your conveyor system to operate during off-peak hours. While you won’t necessarily use less energy, you will save money.

You can find heavy-duty urethane belting for your conveyor system at Texas Belting and Supply. We carry hundreds of types of belting so that it’s easy to find exactly the one you need.